Industry Intelligence
Industry-specific solutions. Powered by ASTR.
From Formulation to Compliance. Powered by ASTR.
Pharmaceutical Intelligence for Compliant, High-Quality Manufacturing
Transform pharmaceutical research, formulation data and manufacturing operations into intelligent processes. ASTR connects formulation, raw materials, batch manufacturing, quality control and regulatory documentation to improve manufacturing accuracy, product consistency and operational visibility.
Every ingredient. Every batch. Every parameter monitored with intelligence.
Using process intelligence, predictive analytics and AI-powered insights, ASTR helps pharmaceutical manufacturers manage formulations, production processes, material requirements, quality standards and regulatory compliance with greater visibility and precision.
- Product & Formulation Intelligence
- Compliance & Regulatory Monitoring
- Batch Intelligence
- Quality & Compliance Intelligence
- Production Intelligence
- Cost & Margin Intelligence
- PLC & SCADA Integration
- 3D Digital Twin Modelling
- AI-Powered Business Insights
- AI Routing and Quality Check
- AI Scheduling and Work order
ASTR · Formulation & Batch Record
Formulation · Paracetamol 500 mg tablet
- Active ingredient77%
- Diluent9%
- Binder8%
- Disintegrant5%
- Lubricant1%
5 lakh
Tablets / batch
98.6%
Batch yield
0
Deviations
500 mg tabletBlister · 10sAudit trail one-batch record
Batch record generated, 12 steps, 4 in-process checks, ready for QA review
Bill of materials
Per batch of 5 lakh tablets
- Paracetamol API
- 250 kg
- Microcrystalline cellulose
- 29 kg
- Starch
- 26 kg
- Disintegrant
- 16 kg
- Magnesium stearate
- 3 kg
- Blister foil
- 540 m²
- Cartons
- 5,000
Batch size5,00,000 tabs
Cost per strip
Auto-calculated from formula
- Active ingredient
- ₹ 3.10
- Excipients
- ₹ 0.60
- Packing
- ₹ 1.40
- Conversion
- ₹ 1.20
- QC testing
- ₹ 0.50
Cost per strip of 10₹ 6.80
Batch progress
Batch B-0482 · Tablet line 1
- DispensingDone
- GranulationDone
- CompressionDone
- CoatingIn progress
- QC testingNext
- QA releaseNext
Right-first-time97%
Quality control
Assay % by batch
B-479B-480B-481B-482
- Out-of-spec results
- 0
- Retained samples
- Logged
Released on time95%
Pharmaceutical
What we hear on Pharmaceutical floors.
Every batch must be right, recorded and releasable, and every record must stand up to an audit.
- Paper batch records slow down release.
- Audit readiness depends on a few people.
- Material expiry and re-test dates tracked manually.
- Equipment cleaning and calibration status unclear before a batch.
- Deviations and CAPAs live in spreadsheets.
Phase by phase
How ASTR helps Pharmaceutical teams in every phase.
- 1PlanOrders to schedule
Batch plans by product and equipment availability, with campaign scheduling to reduce cleaning changeovers.
- 2EngineerDesign, BOM, recipe
Master formulas converted into recipes with process parameters, hold times and in-process checks per step.
- 3SourceMaterials & suppliers
Approved vendors, quarantine and release of incoming material, expiry and re-test alerts, and first-expiry-first-out issue.
- 4MakeShop-floor execution
Step-by-step batch execution with parameter capture from equipment, operator sign-offs and yield reconciliation.
- 5InspectQuality & compliance
In-process tests, QC sample tracking, deviation and CAPA workflows and release approvals with a full audit trail.
- 6MaintainMachines & uptime
Calibration schedules, cleaning logs and equipment status checked automatically before a batch can start.
- 7DeliverDispatch & traceability
Batch-wise packing and dispatch with genealogy from raw material lot to customer.
- 8ImproveInsights & cost
Batch cycle time, right-first-time rate, deviation trends and yield by product.
Use cases
- Tablets & capsules
- Liquids & syrups
- Ointments & creams
- API intermediates
- Nutraceuticals
- Contract manufacturing
What you track
- Right-first-time batches
- Batch cycle time
- Yield reconciliation
- Open deviations
- CAPA closure time
- Calibration compliance
